Companies across India are increasingly embracing RECD in DG installations to meet emissions standards and reduce environmental impact. If you’re looking for an RECD set at DG prices, this guide provides an in-depth breakdown of the costs, benefits, and purchasing considerations.
An RECD (Retrofit Emission Control Device) is installed on existing diesel generator (DG) sets to reduce harmful emissions and meet legal requirements. With the increasing standards for pollution in urban areas and industrial zones, the investment in retrofitting an Emission Control Device isn’t a choice and is now a necessity.
What is RECD for DG Set?
RECD is an Advanced Retrofit Emission Control Device designed to manage particulate emissions and harmful exhaust gases generated by diesel generators. It can be added to existing DG sets without altering the engine’s structure.
Companies operating in industries such as hospitals, manufacturing, IT parks, malls, and construction must install RECD systems to comply with pollution control regulations. Failure to adhere could result in penalties or shutdown notices.
RECD for DG Set Price in India
The RECD price for the DG set varies based on the generator’s capacity, emission standards, installation complexity, and customization requirements.
Estimated Price Range:
DG Set Capacity Approximate RECD Price Range
| DG Set Capacity | Approximate RECD Price Range |
| 62.5 kVA | ₹2 Lakhs – ₹5 Lakhs |
| 125 kVA | ₹4 Lakhs – ₹7 Lakhs |
| 250 kVA | ₹7 Lakhs – ₹12 Lakhs |
| 500 kVA | ₹14 Lakhs – ₹22 Lakhs |
| 1000 kVA | ₹20 Lakhs and above |
Prices differ based on site conditions, emission-reduction targets, and documentation compliance requirements.
Key Factors Affecting RECD for DG Set Price
Understanding the price components can help you plan your investment strategically.
1. DG Set Capacity
Higher kVA generators require larger, more powerful retrofit emission control systems, which can increase costs.
2. Custom Fabrication
Some sites require custom-designed mounting structures, ducting, and space adjustments.
3. Compliance Certification
Testing, documentation and validation certificates may impact the total cost.
4. Installation & Commissioning
Installation, performance testing, and commissioning are included in most turnkey services.
5. Maintenance Requirements
The annual maintenance contract (AMC) could increase long-term costs, but it will also ensure the system operates at its best.
Why Investing in RECD is Important
✅ Regulatory Compliance
Pollution Control Boards throughout India require emission controls for older DG sets. Installing RECD ensures legal compliance.
✅ Environmental Responsibility
Retrofitting emission control devices greatly reduces harmful exhaust emissions while improving air quality.
✅ Business Continuity
Infractions can lead to sanctions or a shutdown. Installing RECD ensures that operations are protected.
✅ Improved Corporate Image
Environmentally responsible businesses gain greater public image and stakeholder trust.
Industries That Need RECD for DG Set
- Commercial complexes
- Industries that manufacture
- Hospitals
- IT parks
- Residential high-rise buildings
- Construction sites
- Data centers
Any business using backup diesel generators for power in urban areas should consider installing RECD.
One-Time Cost vs Long-Term Value
Although you may think that the RECD DG cost may appear expensive at first, the benefits over time surpass the price:
- Avoid penalties for violations of the law
- Prevent generator shutdown
- Enhance asset lifespan
- Improve the rating of emission compliance
From a strategic perspective, RECD is a compliance expenditure rather than a cost.
How to Choose the Right RECD Supplier
If you are deciding on a retrofit emissions control system provider, think about:
- Proven experience in the industry
- Compliance documentation support
- On-site installation capability
- Guarantee of performance
- After-sales service & AMC options
Do not make a decision solely based on price. The product’s efficiency and regulatory acceptance are essential.
Installation Process of RECD for DG Set
The typical installation procedure involves:
- Inspection of the site
- Emission assessment
- Design and style customization
- Fabrication of the system
- Integration and installation
- Testing and commissioning
- Documentation submission
The majority of installations can be finished in several days, based on the size of your system.
Maintenance Cost of RECD
The cost of maintenance is based on usage hours and the generator’s load. On average:
- The annual maintenance cost can range from 5 to 10% of the equipment’s cost.
- Regular inspection ensures optimal performance in reducing emissions.
Proper maintenance ensures compliance during inspections.
ROI Analysis of RECD Installation
From a financial standpoint:
- Beware of penalties
- No production downtime
- Security for long-term compliance
- Better sustainability rating
For facilities with large capacity, the ROI is likely to be realized in 2 to 3 years, due to the advantages of operational continuity.
Government Norms & Compliance Importance
Many state pollution control authorities require old DG equipment to be updated with retrofit emission control devices that meet updated emission norms.
Failure to adhere could cause:
- Operational restrictions
- Fines for monetary transactions
- Legal notices
- Temporary shutdown
Installing RECD assures you of complying with the standards with confidence.
Frequently Asked Questions (FAQ)
1. What is the average price for RECD for the DG set cost?
The typical price range is Rs 2 lakhs to 20+ lakhs, depending on the generator’s capacity and any customization requirements.
2. Are RECD required in every DG set?
In many urban and industrial regions, older diesel generators must be retrofitted with an emission-control device that meets pollution standards.
3. How long will the RECD setup take?
Installation typically takes between 2 and 7 days, depending upon DG capacity and the site conditions.
4. Does RECD affect DG performance?
A well-constructed RECD system cannot negatively affect the generator’s performance if installed properly.
5. What is the life expectancy of an emission control device retrofitted?
If properly maintained, RECD systems can last 8 to 12 years.
Conclusion
Knowing the RECD DG fixed price is crucial for companies that are planning upgrades to their compliance. Although the initial investment depends on the generator’s size and requirements, installing the Retrofit emissions control system will ensure CPCB compliance, environmental accountability, and continuous operation.
If your business uses diesel generators, this is the best time to consider installing RECD. Making a decision today will protect your business for the future.
